Custom Challenge Coins - Laser Engraving Project | MakerSpace

Discover how creativity and technology come together at the Gannon University MakerSpace as we take you through our step-by-step process of creating custom pewter challenge coins. This project showcases how traditional craftsmanship meets modern innovation through the use of 3D printing and precision casting techniques.

The process begins with designing detailed digital models that capture every emblem, logo, and symbol to perfection. Once the design is finalized, our 3D printers bring it to life by producing highly accurate molds used for casting. These molds are then filled with molten pewter, a durable yet elegant metal that gives each coin a classic, polished finish. After cooling and refining, the coins are carefully cleaned, buffed, and inspected to ensure each one meets professional standards of quality and design.

From concept to final product, every step highlights the MakerSpace’s ability to merge artistic vision with cutting-edge technology. The result is a set of unique, handcrafted coins that carry meaning, craftsmanship, and the precision of modern fabrication. Whether used for recognition, tradition, or celebration, these pewter challenge coins are a perfect example of how the Gannon MakerSpace transforms ideas into lasting keepsakes.

Watch a video of designing custom coins with 3D printers